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Crystal Reports Code-128 & GS1 - 128 Native Barcode Generator
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Defects detected include absence of solder, bridges, and grossly insufficient or excessive solder These systems typically do not make quantitative measurements 531012 Application These post-reflow AOI systems generate only attribute data For instance, these systems detect the existence of a solder bridge between two joints or the absence or presence of a toe fillet on solder joints But they do not measure the height of the heel fillet or the amount of solder in the solder joint These systems typically do not measure how far a component is misaligned from its proper placement, but instead simply determine whether or not the component is misaligned more than a predetermined amount These attribute data are not as useful for process control, and thus manufacturers use these systems strictly to detect defects.
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Normally these systems do, however, warn of a condition where the same defect has occurred several times consecutively or within a specific number of assemblies, indicating that some part of the process needs adjustment Post-reflow AOI systems cannot inspect hidden solder joints, such as those for ball grid arrays, pin grid arrays, and in some cases J-leaded devices, and can have high false accept or reject rates for some component types, such as fine-pitch components at or below 05 mm pitch or small outline transistor (SOT) devices If tall components are placed on the board very close to smaller components, post-reflow AOI systems can also have difficulty inspecting these smaller components 531013 Advantages and Disadvantages the following advantages:.
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They eliminate visual inspection by automating solder joint defect detection, thereby also reducing unnecessary rework due to false reject calls. They reduce rework analysis time by pinpointing defects to the exact solder joint. They afford real-time process control of all three process steps paste printing, component placement, and solder reflow to lower defect rates and rework costs. They can be used during the lead-free conversion with minimal program tuning. They are a low-cost option for reasonable test coverage.
There are many variations of this control scheme. One obvious possibility is to write the code so that the servo output is a 90-degree quadrant instead of a 180-degree move. In most applications of these servos, the middle 90 degrees of the move is the most useful. It would also be possible to read a second potentiometer and use its value as a trim factor.
Post-reflow AOI systems have the following limitations:
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Print GS1 - 128 Barcode in Crystal Reports
To print GS1 - 128 barcode in Crystal Reports , you can use Barcodesoft UFL (User
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Test throughput is not always fast enough to allow inspection of all solder joints within the manufacturing cycle time for the printed circuit assembly. A significant learning curve is required to become expert at developing solder joint tests with both low false accept and false reject rates. The ability to inspect hidden (or invisible) joints is not possible with post-reflow AOI.
Transmission X-Ray Systems 53.10.2.1 Operating Principles. Transmission x-ray systems radiate x-rays from a point source perpendicularly through the printed circuit assembly being inspected, as depicted in Fig. 53.11. An x-ray detector picks up a varying amount of x-rays depending on the thickness of metals that the x-rays are penetrating and converts the x-rays to light photons for a camera to create a grayscale image. The x-ray source is filtered so that metals of only a certain density range lead, tin, gold, and silver will absorb the x-rays. The copper leads and frames of components sitting on top of solder joints do not absorb the x-rays and are therefore practically invisible to the x-ray detector. Thus, x-ray systems can easily see the entire solder joint, no matter what component material may be on top of the joint blocking its optical or visual access. In other words, x-ray is the only automated inspection method equipped to inspect hidden joints such as those found in a BGA or CSP. The resulting x-ray image will be darker wherever the lead or tin solder or lead-free solder is thicker in the solder joint. The image processing capability of the system then searches for features, such as the heel and toe fillets, the sides of the solder joint, and even voids internal to the joint based on grayscale readings of the solder joint x-ray image.The system then uses predetermined decision rules to compare
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FIGURE 53.11 Schematic of transmission x-ray automated inspection system for solder joint defect detection.The x-ray detector converts a varying amount of x-rays to light, based on how much various parts of the solder joint absorb. The camera converts the light photons to an image, which is then processed to find solder joint features and flag defects accordingly.
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